Piping solutions

Application Areas in the Food Industry

Our stainless steel piping systems are used in various applications within the food industry, including:

• Food and Beverage Processing: Hygienic and corrosion-resistant piping systems for the production and processing of food and beverages.
• Dairy Industry: Pipes that withstand high temperatures and regular cleaning cycles.
• Breweries: Piping systems that meet the specific requirements of brewing and transporting beer and other beverages.
• Meat and Fish Processing: Durable and hygienic solutions for processing and packaging meat and fish.
• Potato Processing: Efficient and hygienic piping systems for washing, cutting, cooking, and packaging potato products.

Traceability of Welds in Piping Systems

Weld traceability refers to the ability to trace and document the entire welding process and its history. This includes information about the materials used, the welding parameters, the welder’s qualifications, inspection results, and any repairs made. In the food industry, where safety and hygiene are paramount, maintaining a detailed record of welds in piping systems is essential for compliance with regulatory standards and for ensuring the integrity of the production process.

• Documentation: Maintain detailed records of all welding activities, including material certificates, welder qualifications, welding procedures, and inspection reports.

• Labeling and Identification: Each weld should be uniquely identified and labeled to allow for easy tracking and reference.

• Inspection and Testing: Regular inspections and non-destructive testing (NDT) should be documented to ensure ongoing weld integrity.

• Quality Assurance: Camera inspection allows for a thorough examination of welds, ensuring they meet the required standards. This helps in identifying any defects such as cracks, voids, or incomplete welds that could compromise the integrity of the piping system.

Orbital Welding in the Food Industry

This process is primarily used for welding pipes and tubing, making it ideal for materials like stainless steel that are prevalent in the food industry. By utilizing an orbital welding machine, exceptionally precise and consistent welds are achieved, which is crucial for meeting the stringent hygiene standards in food processing.

• Hygiene and Safety: Hygiene is paramount in the food industry. Orbital welding produces smooth, uniform weld seams without crevices or imperfections where bacteria can accumulate. This makes cleaning and sterilization more straightforward and effective.

• Consistency and Quality: The automated nature of orbital welding eliminates human error, resulting in consistent, high-quality welds. This is essential for systems operating under high pressure where leaks are unacceptable.

• Efficiency and Cost Savings: Although the initial investment in an orbital welding machine can be significant, the increased efficiency and reduced defect rate lead to substantial long-term cost savings. The speed and precision of the process reduce downtime and maintenance needs.

• Material Integrity: Orbital welding minimizes thermal stress on the material, preserving the original properties of the stainless steel. This is crucial for the durability and longevity of equipment in the food industry.

Using 3D measurements for determining piping routes in existing situations offers unparalleled accuracy, efficiency, and cost savings. By leveraging this advanced technology, companies in the food industry can optimize their piping layouts, enhance safety, and ensure compliance with stringent standards.

• 3D Scanning: Utilize 3D laser scanners or other scanning technologies to capture the existing conditions of the facility. This step involves scanning the entire area where the new piping route is to be planned.

• Data Processing: Convert the scanned data into a detailed digital model. This model can be manipulated and analyzed using specialized software to explore different routing options.

• Route Design: Engineers and designers use the 3D model to design optimal piping routes. They can assess various factors such as space constraints, connection points, and accessibility to ensure the best possible layout.

• Simulation and Testing: Before actual implementation, simulate the new routes within the 3D model to identify any potential issues. This step allows for adjustments to be made in a virtual setting, reducing the need for on-site modifications.

• Implementation: Once the route design is finalized and tested, the actual installation can proceed with confidence. The precise measurements ensure that the new pipes will fit perfectly within the existing infrastructure.